Bayer AG (Pharmaceuticals Division) at the Berlin site has commissioned ÖKOTEC with the continuous evaluation and control according to efficiency criteria for four laboratory ventilation systems in buildings. After the introduction and start of the test phase of EnEffReg® in 2020, EnEffReg® is in continuous operation since 2022. The roll-out for further buildings is planned.
The Challenge
Bayer’s Berlin plant (Pharmaceuticals Division) was looking for a software solution to unlock the efficiency potential of its laboratory ventilation systems.
Solution and Implementation
The Berlin technical team of Bayer AG (Pharmaceuticals Division) worked with ÖKOTEC to continuously evaluate four AHUs of the laboratory building S149 to control set points depending on efficiency criteria
Measurements of steam usage, cooling water, heating water and electric power were set up along with a control interface
The parameters of the AHUs are adjusted to operate efficiently during air conditioning, thus creating minimal energy costs and lower CO2 emissions
Efficient plant settings are identified and recalled by the EnEffReg® algorithms for the appropriate operating times
ÖKOTEC implemented automatic control systems to select the best performing algorithms
Transparency of energy consumption: For each AHU, the humidification components, heat recovery, heating and cooling coils are checked using energy consumption monitoring and analysis
Annual savings of approx. 18 % of energy costs and approx. 27 % CO₂
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