Chemical industry

INEOS Manufacturing Deutschland GmbH

Cooling tower optimization with EnEffCo®

Pilot project for cooling tower optimization at INEOS in Cologne
Following successful continuous operation, rollout to additional cooling tower groups
Use of the EnEffCo® smart optimizer module for system modeling and energy consumption optimization

Image: INEOS Manufacturing Deutschland GmbH in Cologne, Germany

The challenge

With around 26,000 employees at 194 sites, INEOS is one of the world’s largest petrochemical companies. As an energy-intensive company, INEOS is continuously working to reduce its CO₂ footprint. At INEOS in Cologne, three cooling tower groups are being optimized in terms of energy efficiency, taking into account the operational framework conditions.

Why INEOS relies on EnEffCo^®

“EnEffReg® has helped us to reduce our energy requirements by efficiently planning the use of the cooling towers, thereby significantly cutting our energy costs.“
Udit Sharma
APC Engineer INEOS in Cologne

Solution and implementation

Preliminary study to determine the potential of the systems
Introduction of EnEffReg® for automated efficiency enhancement
Integration of the I&C data
Creation of a concept for EnEffCo®-based optimized operation of the cooling tower groups and trend calculation of the cooling demand
Parameterization and modelling of the systems in EnEffCo®
Establishment of a monitoring system and integration of optimization proposals into operational management

Benefits

Plant optimization: Recommendation for optimized operation of complex plant systems; Possibility of adding further operating parameters
Integrated monitoring in BMS software: Embedding EnEffCo® dashboards into existing operational management system
Forecast of the cooling demand: Trend calculation from the last few days
Real contribution to the energy transition: Reduction of electricity consumption; More efficient operation of the fans
Powerful interfaces: Integration of weather and process data in EnEffCo®

Do you want to know more? We would be happy to advise you.

Curd Schade – Team Energy Markets

Consultant Energy Markets

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