Automotive

Mercedes-Benz AG

Automated control and regulation of plants

Berlin Marienfelde production site
EnEffCo® client since 2014
over 2.000 datapoints
Partner of R&D project EnEffReg® (2016-2019)
Automated control and regulation of systems to maintain and increase energy efficiency
Worldwide roll-out of EnEffCo® for Daimler Cars & Vans since 2018

The Challenge

The Mercedes-Benz production site Berlin Marienfelde (engines) was looking for a software that would allow it to improve both the transparency of utility consumption and also data quality, as well as identifying savings potential. A further requirement was for the software to integrate well with existing systems.

Benefits

Energy management and energy efficiency: KPIs allow transparency for all utility consumption. Monitoring, analysis and benchmarking increase the efficiency of machines, systems and processes.
Savings: Optimized energy usage and documentation of savings; reduced operational expenses in generating reports, analyses, etc.
Management & Compliance: Integrated solution for heterogeneous data sources, assurance of compliance with the ISO 50001 standard and other requirements.
Sustainability: Transparent KPIs related to energy use and precise data for reports

The Solution

EnEffCo® enables the monitoring and the analysis of systems in the areas of production, cooling, ventilation, compressed air and heat.
Visualization of time series, traffic lights in diagrams and dashboards, as well as report generation.
Integration of existing systems, including BMS from Honeywell.
Additional monthly costs can be avoided by system monitoring (identification of worsened system operation after maintenance).
Additional savings by optimizing cooling supply, using free cooling and pump regulation.

Do you want to know more about EnEffReg^®? We would be happy to advise you.

Roland Berger – Managing Director

Managing Director, Partner

More Success Stories

Almatis GmbH

To strengthen competitiveness and to meet customer requirements, PCFs and CCFs were calculated. Due to the complexity of the product portfolio, external expertise was required.

Product Carbon Footprints (PCFs) for GRILLO-Werke AG

GRILLO-Werke AG

GRILLO has decided to create product carbon footprints as part of its sustainability goals, to strengthen its competitiveness and to meet customer requirements.

Umsetzung Klimastrategie für GIZEH Verpackungen GmbH & Co. KG

GIZEH Verpackungen

ÖKOTEC supported GIZEH Verpackungen GmbH & Co. KG in creating corporate and product carbon footprints and introducing reporting in accordance with the Corporate Sustainability Reporting Directive.

Energieeffizienz-Controlling mit EnEffCo im Sektor Automotive

SMP Deutschland GmbH

In factory 2 extensive energy efficiency measures have been implemented, leading to a reduction in the gas consumption for heat generation for the room- and car-wash plant by 53 percent, as well as a reduction of the electricity consumption for cooling supply by 33 percent.

STI Group - Support Science Based Targets Initiative Process

STI Group

The STI Group has dedicated itself to achieving net-zero emissions. ÖKOTEC helped the group commit to the Science Based Targets Initiative’s (SBTi) climate targets for seven production sites in four countries.

Moll Marzipan GmbH

The Moll Marzipan Berlin factory site identified significant savings measures through network participation with initial energy consulting. The implementation of the energy concept took place in particular in the areas of insulation, cooling and regulation.

Introduction of energy efficiency controlling as an international rollout

Mercedes-Benz AG

Mercedes-Benz was looking for an energy efficiency monitoring system to manage facilities and processes and systematically increase energy efficiency. The solution had to be extensible and flexible.

Spitzenlastmanagement der Kälteversorgung mit EnEffCo in der Lebensmittelbranche

Ornua Deutschland GmbH

At the company’s German distribution hub, refrigeration systems ensure dairy products are stored at legally required temperatures. Ambient weather conditions are a major driver of refrigeration energy demands, demand spikes previously led to considerable declines in system efficiency.

WELA-Plast GmbH

WELA-Plast needed a software solution for energy efficiency monitoring to improve their energy management system certified according to ISO 50001. EnEffCo® enables the systematic recording and analysis of production and energy data to identify savings potential.

DUO PLAST setzt Transformationskonzept zur Klimaneutralität um

DUO PLAST AG

As part of its sustainability strategy, the company is striving for climate neutrality and was looking for an experienced partner with technical and methodological know-how to develop a government-funded transformation concept.

Digital Energy efficiency monitoring with EnEffCo® at KME Germany

KME Germany GmbH

EnEffCo® is a solution for digital Energy efficiency monitoring that has been in use at the Osnabrück site with over 3,000 license data points 2021. In addition to monitoring and benchmarking, KME uses EnEffCo® to optimize costs and save resources.

INEOS Manufacturing

At the INEOS plant in Cologne, we conducted an energy analysis in ten operating units. We identified and quantified optimization potentials in control, heating and refrigeration, among other things, via a baseline model using our EnEffCo® software.

Corporate Carbon Footprint + Net Zero Path for GRILLO-Werke AG

GRILLO Chemicals GmbH

In addition to successfully creating product carbon footprints, GRILLO Chemicals GmbH assigned us the task of creating corporate carbon footprints and net-zero modeling for CO2 reduction across all business areas.

Product Carbon Footprints (PCFs) for Heubach Group

Heubach GmbH

As part of its climate strategy, the company wanted to create PCFs. Due to the extensive product portfolio and complex production processes, external expertise was required.

Vantage Towers AG - Implementation of an energy management system

Vantage Towers AG

ÖKOTEC supported Vantage Towers in the implementation of an energy management system (EnMS) in accordance with ISO 50001 and certification for eight regions and markets in Germany and Europe.

Veolia Deutschland Industriepark

Veolia needed a software solution that would enable it to analyze the efficiency of its systems, to quickly recognize increased consumption based on live data, and to generate status reports in conformance with ISO 50001.

Rocal Boxberg - Carbon Footprints with EnEffCo®

Rocal-Boxberg GmbH & Co. Anhydritproduktion KG

Rocal-Boxberg was assisted by ÖKOTEC in developing a corporate carbon footprint (CCF) as well as several product carbon footprints (PCFs) using EnEffCo to meet client requirements.

Mit EnEffReg® schöpft Bayer Energieeinsparpotenziale aus

Bayer Pharma AG

Bayer’s Berlin plant (Pharmaceuticals Division) was looking for a software solution to unlock the efficiency potential of its laboratory ventilation systems and reduce energy costs permanently.

Cogeneration Plants control with EnEffCo®

Jack Link’s Europe GmbH

Jack Link’s identified automated control of the CHP units, taking into account the market situation, as a significant potential for improvement. Against this background, ÖKOTEC investigated the forecasting and evaluation of flexibilities in plant operation.

E-Mobilität: Ladeinfrastruktur mit EnEffCo

Berliner Stadtreinigung (BSR)

BSR was in need of a charging infrastructure solution for its electric vehicle fleet, which is currently under expansion. In addition to taking the requirements of the energy transition into account, this solution would need to be future-oriented, cost-optimized, and consider all usage requirements of the EV-fleet.

EWUS Effiziente Wärme- und Stromlieferung GmbH

EWUS was looking for an intelligent software solution that would allow it to manage and comprehensively analyze heating system efficiency, including individual components (boilers, burners, pumps, heating circuits, etc.), in order to determine savings potential.

Wasserverbund Niederrhein GmbH

Wasserverbund Niederrhein needed a software solution to support the operation of their energy management system according to ISO 50001. EnEffCo® enables the real-time monitoring of systems, the systematic identification of further potential for energy savings, and the automatic generation of reports

INEOS Köln - Energetische Kühlturmoptimierung mit EnEffCo®

INEOS in Cologne, Germany

We successfully carried out a pilot project for cooling tower optimization at INEOS in Cologne, Germany. INEOS uses the EnEffCo® EnEffReg® module for system modeling and optimization of energy consumption.

Transparenz, Datenqualität und Einsparpotentiale mit EnEffCo im Automotive-Sektor

Mercedes-Benz AG

The Mercedes-Benz German production site Berlin Marienfelde was looking for a software that would allow it to improve both the transparency of utility consumption and also data quality, as well as identifying savings potential.

Energieanalyse Standort Dortmund für KG Deutsche Gasrußwerke

Deutsche Gasrußwerke

DGW’s aim is to become the most competitive carbon black plant in Europe. Against this background, there was interest in external expertise for the development of energy efficiency and savings measures.

City Clean GmbH & Co. KG

City Clean was looking for a software solution that would enable it to continually improve the energy efficiency of its business operations. Two specific goals were to implement efficiency benchmarks for its drying facilities as well as to monitor and manage energy consumption in its vehicle fleet.

Process optimization in rock wool production

Deutsche Rockwool GmbH & Co. KG

Rockwool was seeking an energy efficiency controlling software to identify energy efficiency fluctuations between different product batches and to improve its ISO 50001-certified energy management system.

ETA-Fabrik Flexibilitätskonzept

ETA-Fabrik, TU Darmstadt

As part of the Phi Factory R&D project, the Technical University of Darmstadt is developing new methods of making power plant operation more flexible and energy efficiency. ÖKOTEC assisted with the forecasting and assessment of flexibility potentials for two cogeneration plants with combined heat storage.

Innospec Leuna GmbH

Innospec has been using EnEffCo® at the Leuna Industrial Park since 2016 for targeted load management to reduce power grid usage fees. EnEffCo® continues to be used for integrated energy monitoring solution to enhance flexibility and efficiency.

Pescher Beteiligungen GmbH & Co. KG - Mammendorfer Tagebau

Pescher Beteiligungen

ÖKOTEC supported Pescher in the implementation of an energy management system in accordance with ISO 50.001 for three quarries and the central functions. Completion and certification took place within a year.

Energy management and production analysis at Speira

Speira GmbH

Due to increasing customer needs, Speira was on the lookout for a software application that could serve as a traditional energy management solution while also enabling specific types of analysis to be performed.

Veolia Polska - District Heating Networks - EnEffCo in the Hubgrade Data Centre

Veolia Energia Polska S.A.

Veolia Energia Polska uses EnEffCo® in its district heating networks and combined heat and power plants to monitor efficiency in real time and identify opportunities for savings.

Städtische Werke Nürnberg GmbH, N-ERGIE AG

The company was looking for a software solution to increase the effectiveness of their energy management. A chief requirement was for the software to enable comprehensive energy efficiency controlling, especially at the subsidiary N-ERGIE.

VSM Schleifmittel - Digitalisierung Energiemanagement

VSM Abrasives

EnEffCo® is used at the Hanover site with over 250 licensed data points to further develop and digitalize energy and data management and to identify potential savings.

More Solutions

EnEffCo® Energieeffizienz-Controlling

Energy monitoring

Our software solution EnEffCo® is one of the best available tools for energy efficiency monitoring and management. The solution was developed based on our many years of experience helping companies to become more energy efficient.

Energiekennzahlen

Energy performance indicators

We developed a system of energy performance indicators that allows companies to reliably monitor and assess their energy consumption, energy costs, and carbon emissions.

Energy Management

From the beginning, we have worked to help our clients effectively manage all aspects of energy use. We have assisted companies with the implementation of the ISO 50001 standard in more than 100 projects.

Dekarbonisierung und Klimaschutz in der Industrie

Climate management

Our experienced team can help you to develop and implement a corporate climate strategy that is tailored to your needs. We offer a wide range of services in this area, from the analysis of your GHG emissions to the identification of reduction targets.

Förderung von Effizienz- und Klimaschutzmaßnahmen

Subsidies

The German government’s climate protection program comprises a mix of funding programs, incentives and regulatory measures. We have compiled the most important information for you.

Energy Efficiency

Our multidisciplinary experts are ready to provide you with technical consulting services targeted to your needs, from an initial assessment of your energy consumption and savings potential to a roadmap for achieving carbon neutrality.